Monel Steel: The Ultimate Choice for High-Performance Applications

Welcome to ASC LLP, your premier destination for top-quality Monel steel products. As a leading provider of Monel pipe fittings, Monel seamless pipe suppliers, Monel pipe plugs, Monel tube suppliers, Monel K500 bar, MS welded pipes and more, we are committed to delivering excellence in every project. Explore our comprehensive guide to Monel steel, its applications, benefits, and how it compares to other materials like stainless steel.

What is Monel Steel?

Monel steel is a high-performance alloy primarily composed of nickel and copper, with small amounts of iron, manganese, carbon, and silicon. Known for its exceptional strength and resistance to corrosion, Monel steel is ideal for demanding industrial applications. At ASC LLP, we offer a wide range of Monel steel products, including Monel 400 and Monel K500, to meet the diverse needs of our customers.

Schedule Chart for Monel Steel

Nominal Pipe Size (NPS)Outside Diameter (OD)Schedule 5SSchedule 10SSchedule 40SSchedule 80S
1/2 inch0.840 inches0.0650.0830.1090.147
3/4 inch1.050 inches0.0650.0830.1130.154
1 inch1.315 inches0.0650.1090.1330.179
1 1/2 inch1.900 inches0.0650.1090.1450.200
2 inch2.375 inches0.0650.1090.1540.218
3 inch3.500 inches0.0830.1200.2160.300
4 inch4.500 inches0.0830.1200.2370.337
6 inch6.625 inches0.1090.1340.2800.432
8 inch8.625 inches0.1090.1480.3220.500

Size Chart for Monel Steel

Sheets and Plates:

Thickness (inches)Width (inches)Length (inches)
0.1254896
0.18754896
0.2548120
0.312548120
0.37560120
0.560144

Monel Steel Bars:

Diameter (inches)Length (feet)
0.512
0.7512
1.012
1.2512
1.512
2.012

Tubes:

Outer Diameter (OD)Wall ThicknessLength (feet)
0.5 inch0.035 inches20
0.75 inch0.049 inches20
1.0 inch0.065 inches20
1.5 inch0.083 inches20
2.0 inch0.095 inches20

Mechanical Properties Chart

PropertyMonel 400Monel K500
Tensile Strength (MPa)550 – 620965
Yield Strength (MPa)240 – 345690
Elongation (%)35 – 4520 – 30
Hardness (Brinell)135 – 179220 – 293
Density (g/cm³)8.808.44

Chemical Composition Chart

ElementMonel 400 (% by weight)Monel K500 (% by weight)
Nickel (Ni)63.0 min63.0 min
Copper (Cu)28.0 – 34.027.0 – 33.0
Iron (Fe)2.5 max2.0 max
Manganese (Mn)2.0 max1.5 max
Silicon (Si)0.5 max0.5 max
Carbon (C)0.3 max0.25 max
Aluminum (Al)2.3 – 3.15
Titanium (Ti)0.35 – 0.85

Specification Chart

SpecificationMonel 400Monel K500
ASTM StandardsASTM B127, B163, B165, B725, B730ASTM B865, B163, B164, B865
ASME StandardsASME SB127, SB163, SB165, SB725, SB730ASME SB865, SB163, SB164, SB865
UNS NumberN04400N05500
Forms AvailablePlate, Sheet, Strip, Bar, Rod, Pipe, TubeBar, Rod, Wire, Pipe, Tube

Application Chart

ApplicationMonel 400Monel K500
Marine EngineeringExcellent corrosion resistanceHigher strength, seawater resistance
Chemical ProcessingGood resistance to acidsSuitable for harsh chemical environments
Oil and GasUsed in pipelines, valvesSuitable for oil well tools and instruments
AerospaceFuel and water tanksTurbine blades, engine components

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