ASTM B564 Monel K500 Flanges: High-Performance Alloy Steel Plates
ASTM B564 Monel K500 Flanges are a superior class of flanges made from Monel K500, a nickel-copper alloy known for its high strength, excellent corrosion resistance, and superb performance in a wide range of temperatures. These flanges are widely used in various industrial applications, including marine engineering, chemical processing, oil and gas, and aerospace industries. Their unique properties make them a preferred choice for demanding environments where both strength and corrosion resistance are crucial.
What are ASTM B564 Monel K500 Flanges?
ASTM B564 Monel K500 Flanges are forged flanges that comply with the ASTM B564 specification. This specification covers nickel alloy forgings, including flanges, designed for high-performance applications. Monel K500, a precipitation-hardenable alloy, combines the excellent corrosion resistance of Monel 400 with greater strength and hardness. The flanges made from this alloy are ideal for use in harsh environments where they are exposed to corrosive chemicals, high temperatures, and high-pressure conditions.
ASTM B564 Monel K500 Flanges Properties
The properties of ASTM B564 Monel K500 Flanges make them suitable for some of the most challenging applications. Here are the key properties:
- High Strength and Hardness: Monel K500 flanges offer superior strength and hardness compared to other nickel-copper alloys, thanks to the inclusion of aluminum and titanium, which enable precipitation hardening.
- Excellent Corrosion Resistance: These flanges exhibit outstanding resistance to a wide range of corrosive environments, including seawater, acidic conditions, and alkaline environments. This makes them ideal for marine and chemical processing applications.
- Resistance to Stress Corrosion Cracking: Monel K500 flanges resist stress corrosion cracking, especially in marine environments, which is a significant advantage over other materials that are more susceptible to this form of degradation.
- Good Thermal Conductivity: The flanges also maintain good thermal conductivity, which is essential for applications where heat transfer is a factor.
- Non-Magnetic: In its annealed condition, Monel K500 is non-magnetic, making it suitable for applications where magnetic interference needs to be avoided.
Advantages of ASTM B564 Monel K500 Flanges
The advantages of using ASTM B564 Monel Flanges are numerous, making them a top choice for critical applications across various industries:
- Durability in Harsh Conditions: The combination of high strength, toughness, and corrosion resistance ensures that these flanges can withstand the most demanding environments, leading to a longer service life and reduced maintenance costs.
- Versatility: These flanges are used in a wide range of industries, including oil and gas, marine, chemical processing, and aerospace, due to their adaptability to different conditions and environments.
- Cost-Effective: While the initial cost may be higher than other materials, the durability and longevity of ASTM B564 Monel K500 Flanges often result in lower overall costs due to reduced maintenance and replacement needs.
- Superior Performance: The enhanced mechanical properties of Monel K500, including its ability to resist galling and wear, provide superior performance in applications requiring high reliability.
- Availability in Various Sizes and Specifications: Monel K500 Flanges are available in a variety of sizes and pressure ratings, ensuring they meet the specific requirements of different applications.
Schedule and Size Chart
Schedule | Size (inches) | Outer Diameter (OD) | Wall Thickness |
Schedule 10 | 1/2″ to 24″ | 21.34mm to 609.6mm | 1.65mm to 5.54mm |
Schedule 20 | 1/2″ to 24″ | 21.34mm to 609.6mm | 2.11mm to 7.01mm |
Schedule 40 | 1/2″ to 24″ | 21.34mm to 609.6mm | 2.77mm to 10.97mm |
Schedule 80 | 1/2″ to 24″ | 21.34mm to 609.6mm | 3.73mm to 15.09mm |
Schedule 160 | 1/2″ to 24″ | 21.34mm to 609.6mm | 4.78mm to 22.23mm |
XXS | 1/2″ to 24″ | 21.34mm to 609.6mm | 5.56mm to 25.40mm |
Mechanical Properties Chart
Property | Value |
Tensile Strength | 965 MPa (140,000 psi) |
Yield Strength | 690 MPa (100,000 psi) |
Elongation | 20% |
Hardness (Rockwell B) | 85 – 95 HRB |
Impact Toughness | Excellent |
Modulus of Elasticity | 179 GPa (26,000 ksi) |
Specifications Chart
Specification | Description |
Standard | ASTM B564 |
Material | Monel K500 (Nickel-Copper Alloy) |
Type | Forged Flanges |
Grade | K500 |
Size Range | 1/2″ to 24″ (DN 15 to DN 600) |
Pressure Rating | ANSI Class 150 to 2500, PN 10 to PN 40 |
Flange Types | Weld Neck, Slip-On, Blind, Socket Weld, Threaded |
End Connections | RF (Raised Face), RTJ (Ring Type Joint), FF (Flat Face) |
Manufacturing Process | Forging and Machining |
Chemical Composition Chart
Element | Percentage (%) |
Nickel (Ni) | 63.0 – 70.0 |
Copper (Cu) | 27.0 – 33.0 |
Aluminum (Al) | 2.30 – 3.15 |
Titanium (Ti) | 0.35 – 0.85 |
Carbon (C) | 0.25 max |
Manganese (Mn) | 1.50 max |
Iron (Fe) | 2.0 max |
Silicon (Si) | 0.50 max |
Sulfur (S) | 0.01 max |
Physical Properties Chart
Property | Value |
Density | 8.44 g/cm³ |
Melting Point | 1350 – 1400°C (2460 – 2550°F) |
Thermal Conductivity | 21 W/m·K |
Electrical Resistivity | 0.00048 ohm·cm |
Magnetic Permeability | < 1.005 (Non-Magnetic) |
Coefficient of Thermal Expansion | 13.9 µm/m·K |
Application Chart
Industry | Application |
Marine Engineering | Shipbuilding, Offshore Platforms, Submarine Parts |
Chemical Processing | Heat Exchangers, Reactors, Piping Systems |
Oil and Gas | Pipelines, Valves, High-Pressure Equipment |
Aerospace | Aircraft Components, Turbine Engines |
Power Generation | Nuclear Plants, Power Generation Facilities |
Automotive | Exhaust Systems, Engine Components |
Pharmaceutical | Processing Equipment, High-Purity Fluid Handling |
Food Processing | Equipment and Machinery for Corrosive Environments |
ASTM B564 K500 Monel Flanges Exporters and Suppliers
Amardeep Steel Centre LLP is a leading exporter and supplier of ASTM B564 Monel K500 Flanges. We pride ourselves on providing high-quality flanges that meet the stringent requirements of various industries. Our flanges are manufactured under strict quality control processes, ensuring that they meet or exceed industry standards.
We supply ASTM B564 K500 Monel Flanges to clients worldwide, offering a wide range of sizes and specifications to meet the diverse needs of our customers. Whether you need standard sizes or custom-made flanges, we have the capability to fulfill your requirements.
ASTM B564 Monel K500 Flanges Traders and Stockist
As a trusted trader and stockist of ASTM B564 Monel K500 Flanges, Amardeep Steel Centre LLP maintains a large inventory to ensure quick delivery and reliable supply. Our stock includes a variety of flange types, including weld neck, slip-on, blind, socket weld, threaded, and lap joint flanges.
Our extensive network of suppliers and our commitment to customer satisfaction make us a preferred partner for clients in need of high-quality Monel K500 flanges. We offer competitive pricing, on-time delivery, and excellent customer service to ensure that our clients receive the best value for their investment.
Global Reach
Amardeep Steel Centre boasts a robust global presence, committed to delivering unparalleled service and quality to clients around the world. Our dedication to prompt delivery and exceptional customer care sets us apart in the industry. Major corporations across the USA, Europe, Asia, and other regions place their trust in our high-quality ASTM B564 Monel K500 Flanges. This widespread trust underscores our reputation for reliability and excellence. By consistently meeting and exceeding the expectations of our international clientele, we continue to solidify our position as a leader in the global steel market.
Countries We Export To
UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.