ASTM A860 WPHY65 Alloy Fittings: Superior High-Performance Alloy for Extreme Conditions
At ASC LLP, we are proud to offer ASTM A860 WPHY65 Alloy Fittings, known for their exceptional strength and durability. These fittings are used extensively in industries requiring high-pressure and critical services, such as oil and gas, petrochemicals, and power generation. In this comprehensive guide, we will delve into the properties, advantages, and key aspects of A860 Alloy Fittings, highlighting why they are a reliable choice for demanding applications.
What is ASTM A860 WPHY65 Alloy Fittings?
ASTM A860 WPHY65 Alloy Fittings are a type of butt-welded pipe fittings made from a high-strength, low-alloy steel material. The “WPHY” in the designation stands for “Wrought Pipe High Yield,” indicating that these fittings have a high yield strength suitable for high-pressure environments. The number “65” refers to the minimum yield strength of the alloy, which is 65,000 PSI (pounds per square inch).
These fittings are specifically engineered to meet the requirements of industries that operate under extreme pressure and temperature conditions, ensuring the safe and efficient transport of fluids and gases.
Properties of ASTM A860 WPHY65 Alloy Fittings
- High Yield Strength: With a yield strength of 65,000 psi, ASTM A860 WPHY65 Alloy Fittings are ideal for demanding applications where mechanical strength is a priority. These fittings can withstand intense pressure, making them perfect for heavy-duty industrial uses.
- Superior Toughness: One of the standout properties of these fittings is their toughness. They are engineered to maintain structural integrity under stress, making them highly resistant to cracking or deformation in extreme conditions.
- Corrosion Resistance: The alloy composition of ASTM A860 WPHY65 provides enhanced resistance to corrosion, especially in aggressive environments like chemical processing plants, refineries, and offshore platforms. This ensures a longer service life compared to other materials.
- Temperature Tolerance: These fittings can handle both high and low temperatures, offering stability in diverse working conditions, from sub-zero environments to extremely high-heat applications.
- Weldability: ASTM A860 WPHY65 Alloy Fittings are designed for easy weldability, allowing for reliable joint connections in pipelines. The weldability is enhanced due to the alloy’s composition, reducing the risk of defects during the welding process.
- Dimensional Accuracy: Manufactured to meet ASTM standards, these alloy fittings are known for their precise dimensions, ensuring a secure and leak-proof fit in piping systems.
- Tensile Strength: The tensile strength of ASTM A860 WPHY65 Alloy Fittings ensures they can handle significant tensile loads, reducing the risk of failure under tension.
Advantages ASTM A860 WPHY65 Alloy Fittings
- Durability: One of the main advantages of ASTM A860 WPHY65 Alloy Fittings is their unmatched durability. Their high-strength material composition ensures a longer lifespan even under the most demanding conditions.
- Enhanced Performance: The combination of high yield strength, tensile strength, and excellent toughness makes these fittings suitable for applications where regular materials would fail. They perform well under both high-pressure and high-temperature scenarios, contributing to safer and more efficient operations.
- Cost-Effectiveness: Though these fittings may have a higher upfront cost compared to standard fittings, their longevity and low maintenance requirements make them a cost-effective solution in the long run. The reduced need for replacements and repairs translates to lower operational costs.
- Versatility: ASTM A860 WPHY65 Alloy Fittings are suitable for various industries, including oil and gas, chemical processing, and power generation. Their ability to resist corrosion, handle pressure, and withstand temperature extremes makes them a versatile choice for multiple industrial applications.
- Safety: The reliability of ASTM A860 WPHY65 Alloy Fittings in high-pressure environments ensures that pipelines operate safely. They help in minimizing the risk of leaks, pipe bursts, or joint failures, contributing to a safer working environment.
- Compliance with Standards: Being compliant with ASTM specifications means these alloy fittings adhere to the highest industry standards. This ensures consistency in quality and performance across various installations.
- Wide Range of Sizes: ASTM A860 WPHY65 Alloy Fittings come in a wide range of sizes and shapes, including elbows, tees, reducers, and caps, which offer flexibility when designing and installing complex piping systems.
Schedule and Size Chart
| Nominal Pipe Size (NPS) | Schedule | Outside Diameter (OD) | Wall Thickness (WT) | Weight (lb/ft) |
| 1/2″ | 40, 80, 160 | 0.840″ (21.3mm) | 0.109″ (2.77mm) | 0.85 lb/ft |
| 1″ | 40, 80, 160 | 1.315″ (33.4mm) | 0.133″ (3.38mm) | 1.68 lb/ft |
| 2″ | 40, 80, 160 | 2.375″ (60.3mm) | 0.154″ (3.91mm) | 2.98 lb/ft |
| 4″ | 40, 80, 160 | 4.500″ (114.3mm) | 0.237″ (6.02mm) | 10.79 lb/ft |
| 6″ | 40, 80, 160 | 6.625″ (168.3mm) | 0.280″ (7.11mm) | 18.99 lb/ft |
| 8″ | 40, 80, 160 | 8.625″ (219.1mm) | 0.322″ (8.18mm) | 28.55 lb/ft |
| 12″ | 40, 80, 160 | 12.750″ (323.9mm) | 0.406″ (10.31mm) | 55.97 lb/ft |
Mechanical Properties Chart
| Property | Value |
| Yield Strength (min) | 65,000 PSI (450 MPa) |
| Tensile Strength (min) | 77,000 PSI (530 MPa) |
| Elongation (min) | 20% |
| Hardness | Max 22 HRC |
| Impact Test | Passed (for low temp) |
Specifications Chart
| Specification | Details |
| Standard | ASTM A860 |
| Grade | WPHY65 |
| Fitting Type | Elbow, Tee, Reducer, Cap, Stub End |
| Connection Type | Butt Weld |
| Size Range | 1/2″ to 48″ NPS |
| Schedule | SCH 40, SCH 80, SCH 160 |
| Pressure Rating | High Pressure |
| End Type | Beveled End (for Butt Weld) |
| Surface Treatment | Black, Galvanized, Anti-Rust Coating |
Chemical Composition Chart
| Element | Composition (%) |
| Carbon (C) | 0.12 max |
| Manganese (Mn) | 1.00 – 1.45 |
| Phosphorus (P) | 0.035 max |
| Sulfur (S) | 0.035 max |
| Silicon (Si) | 0.15 – 0.35 |
| Chromium (Cr) | 0.30 max |
| Nickel (Ni) | 0.50 max |
| Vanadium (V) | 0.10 max |
| Copper (Cu) | 0.35 max |
| Molybdenum (Mo) | 0.15 max |
Physical Properties Chart
| Property | Value |
| Density | 7.85 g/cm³ |
| Melting Point | 1425-1530 °C (2600-2786 °F) |
| Thermal Conductivity | 50.2 W/m.K at 20 °C |
| Modulus of Elasticity | 200 GPa |
| Specific Heat Capacity | 0.49 J/g°C |
| Electrical Resistivity | 0.22 µΩ·m at 20 °C |
Application Chart
| Industry | Application |
| Oil & Gas | High-pressure pipelines for oil, natural gas, and petroleum product transportation |
| Petrochemical | Chemical processing plants where corrosive materials and high pressures are involved |
| Power Generation | High-pressure steam, gas, and water transport in thermal and nuclear power plants |
| Water Treatment | Water and wastewater transmission pipelines in treatment plants and distribution networks |
| Offshore and Marine | Subsea pipelines for crude oil and gas, marine risers, and platforms |
| Construction & Infrastructure | High-pressure water and gas transmission in large-scale construction projects like dams and tunnels |
| Refining | High-temperature and pressure piping systems in refineries handling heavy and corrosive fluids |
A860 Alloy Fittings Exporters and Suppliers
As a leading exporter and supplier of ASTM A860 Alloy Fittings, ASC LLP is committed to providing high-quality products that meet international standards. We serve various industries worldwide, offering a range of alloy fittings tailored to your specific needs.
Why Choose ASC LLP for ASTM A860 WPHY65 Alloy Fittings?
- Quality Assurance: At ASC LLP, we prioritize quality. Our WPHY65 Alloy Fittings undergo rigorous testing to ensure they meet or exceed industry standards. We are committed to delivering products that offer durability, reliability, and long-lasting performance.
- Global Reach: As a trusted exporter, we supply A860 Alloy Fittings to customers worldwide, ensuring timely delivery and adherence to international regulations.
- Technical Expertise: Our team of experts is well-versed in the technical specifications and applications of ASTM A860 WPHY65 Alloy Fittings. We work closely with our clients to provide solutions that meet their unique requirements.
- Custom Solutions: We understand that different projects have different needs. Therefore, we offer customized alloy fittings in various sizes, shapes, and grades to meet the specific demands of your application.
- Competitive Pricing: ASC LLP provides high-quality ASTM A860 WPHY65 Alloy Fittings at competitive prices, ensuring that you get the best value for your investment.
- After-Sales Support: Our relationship with our clients extends beyond the point of sale. We offer comprehensive after-sales support to ensure that our customers are satisfied with the performance of our products.
ASTM A860 WPHY65 Alloy Fittings are an essential component in high-pressure and high-temperature piping systems across various industries. Their superior strength, corrosion resistance, and toughness make them an ideal choice for applications where reliability and performance are critical. At ASC LLP, we pride ourselves on being a leading supplier and exporter of A860 Alloy Fittings, providing our customers with top-quality products designed to meet their specific needs.
Global Reach
Amardeep Steel Centre boasts a robust global presence, committed to delivering unparalleled service and quality to clients around the world. Our dedication to prompt delivery and exceptional customer care sets us apart in the industry. Major corporations across the USA, Europe, Asia, and other regions place their trust in our high-quality ASTM A860 WPHY65 Alloy Fittings. This widespread trust underscores our reputation for reliability and excellence. By consistently meeting and exceeding the expectations of our international clientele, we continue to solidify our position as a leader in the global steel market.
Countries We Export To
UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.
