ASTM A194 Carbon Steel Stud Bolt – An Overview by ASC LLP
ASC LLP is a leading supplier and exporter of high-quality ASTM A194 Carbon Steel Stud Bolts, catering to various industries worldwide. These stud bolts are crucial in applications where secure and reliable connections are needed, particularly in high-pressure and high-temperature environments. Stud bolts manufactured to the ASTM A194 specification are widely recognized for their superior strength, durability, and ability to withstand challenging industrial conditions.
In this comprehensive guide, we will explore the ASTM A194 Carbon Steel Stud Bolt in detail, covering its properties, advantages, applications, and why you should choose ASC LLP as your trusted supplier.
What is ASTM A194 Carbon Steel Stud Bolt?
The ASTM A194 Carbon Steel Stud Bolt is a fastener designed for use in pressure vessels, valves, flanges, and fittings where extreme conditions such as high pressure and temperature are prevalent. Stud bolts are long threaded rods with two heavy hex nuts, used to create secure and sturdy connections in critical industrial systems. They are commonly employed in the oil, gas, chemical, and petrochemical industries, as well as power generation and construction sectors.
ASTM A194 is the standard specification for carbon steel fasteners, specifically for heavy hex nuts used with stud bolts in pressure environments. These fasteners are engineered to deliver exceptional mechanical performance under demanding conditions, offering reliability and long-lasting durability.
Properties of ASTM A194 Carbon Steel Stud Bolt
Understanding the properties of ASTM A194 Carbon Steel Stud Bolt is essential to recognize its functionality and benefits in industrial applications. Below are the key properties:
- Material Composition: ASTM A194 carbon steel stud bolts are made from carbon steel, which provides excellent strength and durability. The carbon content helps enhance the hardness of the material, making it suitable for high-stress applications.
- High Tensile Strength: One of the primary features of A194 Carbon Steel Stud Bolts is their high tensile strength, allowing them to handle high-pressure environments without deformation or failure. They provide excellent resistance to stretching, ensuring firm connections.
- Heat Resistance: Carbon Steel ASTM A194 Stud Bolts are capable of withstanding extreme temperatures, making them suitable for both high-temperature and low-temperature applications. This property is crucial in industries where fluctuating temperatures are common.
- Corrosion Resistance: Although carbon steel is not inherently corrosion-resistant like stainless steel, ASTM A194 Carbon Steel Stud Bolts can be coated or plated with materials such as zinc or galvanized coatings to provide corrosion protection, particularly in harsh environments.
- Durability and Longevity: Due to their strength and resistance to wear and tear, ASTM A194 Carbon Steel Stud Bolts are known for their long service life, even when subjected to challenging conditions. This makes them a cost-effective solution for many industries.
- Versatile Application: These stud bolts are used in a wide range of industrial applications, including pipeline systems, pressure vessels, and equipment in oil refineries, chemical plants, and power stations.
Advantages of ASTM A194 Carbon Steel Stud Bolt
The ASTM A194 Carbon Steel Stud Bolt offers several advantages that make it a preferred choice in various industrial settings. These benefits include:
- Superior Strength: The high tensile strength of ASTM A194 Carbon Steel Stud Bolt ensures reliable performance in demanding applications, especially where heavy-duty fasteners are needed to secure components under pressure.
- Cost-Effective Solution: Carbon Steel Stud Bolts ASTM A194 are more affordable than their stainless steel counterparts, making them a cost-effective option for large-scale projects without compromising on quality or performance.
- Adaptability to Different Coatings: These bolts can be coated with various materials to improve their corrosion resistance, such as zinc, cadmium, or galvanization. This adaptability ensures they perform well in corrosive environments.
- Versatility: A194 Carbon Steel Stud Bolts can be used across numerous industries, from construction and power generation to chemical processing and oil refining, due to their strength and ability to handle extreme conditions.
- Customization Options: ASTM A194 Carbon Steel Stud Bolts can be customized in terms of size, length, and coatings, allowing engineers to select the best fastener for their specific applications.
- Compliance with International Standards: As these stud bolts conform to ASTM A194 specifications, they meet international standards for quality, safety, and performance, ensuring they are suitable for critical industrial operations.
Schedule and Size Chart
| Bolt Diameter (inches) | Bolt Length (inches) | Thread Pitch (Threads per inch) | Hex Nut Size (inches) |
| 1/2″ | 2″ to 10″ | 13 TPI | 3/4″ |
| 5/8″ | 2-1/2″ to 12″ | 11 TPI | 7/8″ |
| 3/4″ | 3″ to 14″ | 10 TPI | 1-1/8″ |
| 7/8″ | 3-1/2″ to 16″ | 9 TPI | 1-5/16″ |
| 1″ | 4″ to 18″ | 8 TPI | 1-1/2″ |
| 1-1/8″ | 5″ to 20″ | 7 TPI | 1-11/16″ |
| 1-1/4″ | 6″ to 22″ | 6 TPI | 1-7/8″ |
Mechanical Properties Chart
| Property | Grade 2H | Grade 2HM | Grade 3 | Grade 7 | Grade 8 |
| Tensile Strength (ksi) | 110 ksi (760 MPa) | 95 ksi (655 MPa) | 115 ksi (793 MPa) | 125 ksi (862 MPa) | 150 ksi (1034 MPa) |
| Yield Strength (ksi) | 81 ksi (558 MPa) | 70 ksi (485 MPa) | 95 ksi (655 MPa) | 105 ksi (724 MPa) | 130 ksi (896 MPa) |
| Elongation (%) | 18% | 20% | 20% | 18% | 18% |
| Hardness (HRC) | 33 HRC Max | 31 HRC Max | 35 HRC Max | 37 HRC Max | 39 HRC Max |
Specifications Chart
| Specification | Details |
| Standard | ASTM A194 |
| Material | Carbon Steel |
| Thread Type | UNC (Unified National Coarse) or Metric |
| Coating | Black Oxide, Galvanized, Zinc Plated |
| Grades Available | 2H, 2HM, 3, 7, 8 |
| Heat Treatment | Quenched and tempered, Normalized |
| Applications | High-pressure, high-temperature environments |
Chemical Composition Chart
| Element | Grade 2H (%) | Grade 2HM (%) | Grade 3 (%) | Grade 7 (%) | Grade 8 (%) |
| Carbon (C) | 0.40% Max | 0.38% Max | 0.50% Max | 0.38% Max | 0.35% Max |
| Manganese (Mn) | 0.60% – 1.35% | 0.60% – 1.35% | 1.10% Max | 0.60% – 1.10% | 0.60% – 1.10% |
| Phosphorus (P) | 0.040% Max | 0.040% Max | 0.040% Max | 0.035% Max | 0.035% Max |
| Sulfur (S) | 0.050% Max | 0.050% Max | 0.050% Max | 0.040% Max | 0.040% Max |
| Silicon (Si) | 0.15% – 0.40% | 0.15% – 0.40% | 0.15% – 0.40% | 0.15% – 0.40% | 0.15% – 0.35% |
| Chromium (Cr) | – | – | – | – | 0.20% – 0.40% |
| Nickel (Ni) | – | – | – | – | 0.30% – 0.40% |
Physical Properties Chart
| Property | Value |
| Density | 7.85 g/cm³ |
| Melting Point | 1425-1540°C (2600-2800°F) |
| Thermal Conductivity | 54 W/m·K at 20°C |
| Electrical Resistivity | 0.1 – 0.2 µΩ·m at 20°C |
| Coefficient of Expansion | 11.7 µm/m°C (20-100°C) |
| Specific Heat | 0.48 J/g°C |
Application Chart
| Industry | Application |
| Oil & Gas | Flanges, pipelines, valves, pressure vessels |
| Petrochemical | Reactors, storage tanks, refinery equipment |
| Power Generation | Turbines, boilers, high-pressure piping systems |
| Construction | Structural bolting in high-stress environments |
| Chemical Processing | Chemical reactors, heat exchangers, corrosive fluid systems |
| Marine | Offshore platforms, subsea equipment, shipbuilding |
| Heavy Machinery | Large-scale machinery and heavy equipment assemblies |
| Automotive | High-performance engine components, heavy-duty vehicle systems |
Why Choose ASC LLP for ASTM A194 Carbon Steel Stud Bolts?
At Amardeep Steel Centre LLP, we take pride in being one of the leading A194 Carbon Steel Stud Bolt suppliers and exporters. Here’s why you should choose us:
- Quality Assurance: We adhere to strict quality control measures to ensure that every ASTM A194 Carbon Steel Stud Bolt we supply meets or exceeds industry standards. Our products are certified and tested to ensure durability, strength, and performance.
- Competitive Pricing: ASC LLP offers competitive pricing without compromising on quality. We understand the importance of cost-efficiency, especially for large-scale industrial projects, and aim to provide the best value to our clients.
- Global Export Network: We are trusted A194 Carbon Steel Stud Bolt exporters, supplying clients across various countries and industries. Our global logistics network ensures timely delivery of products, no matter where you are located.
- Customization Services: At ASC LLP, we offer customization services to meet your specific project needs. Whether it’s a unique coating requirement or a specific length and diameter, we can tailor our products to suit your application.
- Exceptional Customer Service: Our team of experts is always available to provide guidance and support, ensuring that you find the right fasteners for your project. We believe in building long-term relationships with our clients through exceptional service.
The ASTM A194 Carbon Steel Stud Bolt is an essential component for industries that require secure and reliable fasteners in high-pressure and high-temperature environments. At ASC LLP, we offer a wide range of high-quality Carbon Steel Stud Bolts ASTM A194 that are engineered to perform under the most demanding conditions. With our commitment to quality, competitive pricing, and global supply capabilities, we are your trusted partner for all your fastener needs.
Global Reach
Amardeep Steel Centre boasts a robust global presence and is committed to delivering unparalleled service and quality to clients around the world. Our dedication to prompt delivery and exceptional customer care sets us apart in the industry. Major corporations across the USA, Europe, Asia, and other regions place their trust in our high-quality ASTM A194 Carbon Steel Stud Bolt. This widespread trust underscores our reputation for reliability and excellence. By consistently meeting and exceeding the expectations of our international clientele, we continue to solidify our position as a leader in the global steel market.
Countries We Export To
UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.
