ASTM B564 Monel R405 Fittings: High Quality and Versatility at ASC LLP
At ASC LLP, we specialize in the manufacturing, exporting, and supplying of premium quality ASTM B564 Monel R405 Fittings, designed to meet the diverse requirements of industries around the world. Our Monel R405 fittings are recognized for their durability, superior resistance to corrosion, and excellent performance under harsh conditions.
What is ASTM B564 Monel R405 Fittings?
ASTM B564 Monel R405 Fittings refer to pipe fittings made from a nickel-copper alloy, Monel R405, that complies with the ASTM B564 standard. Monel R405 is a free-machining version of Monel 400, specifically developed for applications where improved machinability is essential. It has the same excellent corrosion resistance, strength, and durability as Monel 400 but with added sulfur to enhance machining capabilities.
These fittings are commonly used in industries such as chemical processing, marine engineering, oil and gas, and power generation, where harsh environmental conditions require materials that can withstand corrosion, high pressure, and extreme temperatures.
Key Properties of ASTM B564 Monel R405 Fittings
The ASTM B564 R405 Monel fittings offer unique and valuable properties that make them suitable for demanding applications:
- High Corrosion Resistance: Monel R405 fittings exhibit excellent resistance to a variety of corrosive environments, including seawater, acids, and alkalis. This makes them ideal for marine, chemical, and petrochemical industries.
- Superior Strength: With high tensile strength and toughness, Monel R405 fittings maintain their integrity under extreme conditions such as high pressure and elevated temperatures.
- Enhanced Machinability: One of the standout characteristics of R405 Monel fittings is their improved machinability, thanks to the sulfur content. This allows for faster and more efficient processing during production, without sacrificing strength or corrosion resistance.
- Resistance to Stress Corrosion Cracking (SCC): Monel R405 fittings are less susceptible to SCC, which is a common issue in certain aggressive environments. This makes them more reliable in challenging industrial applications.
- Thermal Stability: These fittings maintain their mechanical properties and structural integrity even when exposed to high-temperature environments, making them a reliable choice for applications in power generation and other high-heat processes.
Advantages of ASTM B564 R405 Monel Fittings
Choosing ASTM B564 R405 Monel fittings offers a range of advantages for industries that require materials capable of performing under harsh conditions:
- Longevity in Harsh Environments: Due to their corrosion-resistant properties, Monel R405 fittings have a longer lifespan compared to other materials, reducing the need for frequent replacements and downtime.
- Versatile Applications: Monel fittings are widely used in various industries, including marine, oil and gas, power generation, and chemical processing, thanks to their ability to withstand corrosive environments and high temperatures.
- Improved Efficiency: The enhanced machinability of Monel R405 makes the manufacturing process more efficient, allowing for faster production without compromising on quality. This can translate to cost savings for large-scale projects.
- Resistance to Hydrofluoric Acid: Monel R405 fittings can resist attack from hydrofluoric acid, one of the most aggressive chemicals, making them suitable for specific chemical processing applications.
- Excellent Performance in Marine Applications: Monel R405’s superior resistance to seawater and brine makes it a top choice for marine engineering and offshore industries.
Schedule and Size Chart
| Nominal Pipe Size (NPS) | Outside Diameter (OD) (in) | Wall Thickness (in) | Schedule 10 | Schedule 40 | Schedule 80 |
| 1/2″ | 0.840 | 0.065 | 0.083 | 0.109 | |
| 3/4″ | 1.050 | 0.065 | 0.113 | 0.154 | |
| 1″ | 1.315 | 0.065 | 0.133 | 0.179 | |
| 1-1/2″ | 1.900 | 0.065 | 0.145 | 0.200 | |
| 2″ | 2.375 | 0.065 | 0.154 | 0.218 | |
| 3″ | 3.500 | 0.065 | 0.216 | 0.300 | |
| 4″ | 4.500 | 0.083 | 0.237 | 0.337 |
Mechanical Properties Chart
| Mechanical Property | Value |
| Tensile Strength | 70,000 psi (483 MPa) |
| Yield Strength | 25,000 psi (172 MPa) |
| Elongation | 35% (in 2 inches) |
| Hardness (Rockwell B) | 60-75 HRB |
| Impact Strength | Excellent |
Specifications Chart
| Specification | Details |
| Standard | ASTM B564 |
| Material Grade | Monel R405 |
| Type | Forged fittings |
| Available Sizes | 1/2″ to 48″ |
| Form | Elbows, Tees, Reducers, Caps, Couplings |
| Schedule | SCH 10, SCH 40, SCH 80 |
| Connection Types | Threaded, Socket Weld, Butt Weld |
Chemical Composition Chart
| Element | Composition (%) |
| Nickel (Ni) | 63.0 min |
| Copper (Cu) | 28.0 – 34.0 |
| Iron (Fe) | 2.5 max |
| Manganese (Mn) | 2.0 max |
| Silicon (Si) | 0.5 max |
| Sulfur (S) | 0.025 – 0.060 |
| Carbon (C) | 0.3 max |
Physical Properties Chart
| Physical Property | Value |
| Density | 8.80 g/cm³ |
| Melting Range | 1300 – 1350°C |
| Thermal Conductivity | 21.8 W/m·K |
| Electrical Resistivity | 0.510 µΩ·m |
| Modulus of Elasticity | 26,000 ksi (179 GPa) |
| Specific Heat | 0.427 J/g·°C |
Applications Chart
| Industry | Applications |
| Marine Engineering | Seawater systems, shipbuilding, offshore platforms |
| Chemical Processing | Acid plants, alkali handling systems |
| Oil & Gas | Refining and extraction systems, pipelines |
| Power Generation | Turbine components, heat exchangers |
| Aerospace | Engine components, high-temperature systems |
| Pharmaceutical | Corrosion-resistant piping for chemical exposure |
Why Choose ASC LLP for ASTM B564 Monel R405 Fittings?
- Extensive Experience: With years of experience in the steel and alloy industry, ASC LLP has developed a strong reputation for delivering high-quality products that meet the needs of diverse industries.
- Industry Expertise: Our team of experts understands the unique requirements of industries like oil and gas, chemical processing, and marine engineering. We provide technical support and guidance to ensure you choose the right product for your application.
- Global Supply Chain: We have a well-established global supply chain network that allows us to deliver products efficiently to clients worldwide, ensuring minimal lead times and reliable delivery schedules.
- Commitment to Sustainability: At ASC LLP, we are committed to sustainable manufacturing practices, ensuring that our processes are environmentally friendly and contribute to reducing the carbon footprint.
At ASC LLP, we are proud to be leading B564 Monel fittings exporters and suppliers, offering top-quality Monel fittings that meet international standards. Contact us today to learn more about our range of ASTM B564 R405 Monel fittings and how we can support your next project with precision-engineered solutions.
Global Reach
Amardeep Steel Centre boasts a robust global presence and is committed to delivering unparalleled service and quality to clients around the world. Our dedication to prompt delivery and exceptional customer care sets us apart in the industry. Major corporations across the USA, Europe, Asia, and other regions place their trust in our high-quality ASTM B564 R405 Monel fittings. This widespread trust underscores our reputation for reliability and excellence. By consistently meeting and exceeding the expectations of our international clientele, we continue to solidify our position as a leader in the global steel market.
Countries We Export To
UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.
