Monel K500 Fasteners – K-500 Bolts, Nuts, Studs & Screws (ASTM F468)

What are Monel K500 fasteners?
They are bolts, nuts, studs, screws and washers made from Monel K-500 (UNS N05500, W.Nr. 2.4375) – a nickel-copper alloy with added aluminium and titanium that is age-hardened to about three times the yield strength of Monel 400, while keeping Monel’s excellent resistance to seawater. Bolts, screws and studs are supplied to ASTM F468 Grade 500 (marking F 468W) and nuts to ASTM F467, machined from ASTM B865 bar.

Monel K500 Fasteners – Quick Facts

  • Alloy: Monel K-500, UNS N05500, DIN 2.4375 (NiCu30Al)
  • Fastener standards: ASTM F468 / ASME SF468 (bolts, screws, studs), ASTM F467 / ASME SF467 (nuts)
  • Raw material: ASTM B865 / ASME SB865 bar and rod
  • Strength (F468, ¼”–⅞”): 130–180 ksi tensile, 90 ksi min yield, 24–37 HRC
  • Types: hex and heavy hex bolts, studs, stud bolts, socket screws, nuts, washers, threaded rod
  • Certificate: EN 10204 3.1 with hardness, tensile and chemistry

ASC LLP, Mumbai, supplies Monel K500 fasteners from stock and to drawing. See all Monel fasteners or the full Monel range.

Monel K500 fasteners

Monel K500 Chemical Composition (UNS N05500)

Element Composition (wt %)
Nickel (Ni) 63.0 – 70.0
Copper (Cu) Balance (≈ 27 – 33)
Aluminium (Al) 2.30 – 3.15
Titanium (Ti) 0.35 – 0.85
Iron (Fe) 2.0 max
Manganese (Mn) 1.5 max
Carbon (C) 0.25 max
Silicon (Si) 0.5 max
Sulphur (S) 0.01 max

The aluminium and titanium form fine Ni₃(Al,Ti) precipitates during age hardening – this is what gives K-500 its high strength. Corrosion resistance is essentially the same as Monel 400.

Mechanical Properties – ASTM F468 Grade 500

Property ASTM F468 Grade 500 (¼” – ⅞”)
Marking F 468W
Hardness 24 – 37 HRC
Full-size tensile strength 130 – 180 ksi (896 – 1,241 MPa)
Full-size yield strength, min 90 ksi (621 MPa)
Machined-specimen tensile, min 130 ksi (896 MPa)
Elongation in 4D, min 20%

Requirements for age-hardened K-500 bolts, screws and studs per ASTM F468. Always state “F468 Grade 500” (or F467 for nuts) on the order so the correct age-hardening and marking are applied.

Monel K500 Fastener Specifications

Standard What it covers
ASTM F468 / ASME SF468 Bolts, hex cap screws, socket screws and studs – Grade 500 for K-500
ASTM F467 / ASME SF467 Nuts – Grade 500 for K-500
ASTM B865 / ASME SB865 K-500 bar, rod, wire and forgings (raw material – not a fastener standard)
UNS / W.Nr. N05500 / 2.4375
Dimensions ASME B18.2.1 / B18.2.2 / B18.3 / B18.31.2, ISO 4014, 4017, 4032, 4762

Types of Monel K500 Fasteners

Fastener type Typical use
Hex & heavy hex bolts General marine and pump/valve bolting
Studs & stud bolts Flange bolting to ASME B16.5 / B16.47 in seawater systems
Hex & heavy hex nuts (F467) Matching nuts for K-500 bolts and studs
Socket head cap screws Compact high-strength joints in pumps and instruments
Threaded rod Cut-to-length studs and anchors
Washers & shoulder nuts Bearing surfaces and special assemblies
Monel K-500 bolts and nuts
Monel K500 studs and hex bolts – ASTM F468

Monel K500 Fastener Sizes

Fastener type Size range Length Threads
Hex bolts ¼” – 2″ (M6 – M52) ½” – 12″ UNC, UNF, 8UN, metric
Stud bolts ¼” – 2½” Any length UNC, 8UN, metric
Nuts ¼” – 2½” – UNC, UNF, 8UN, metric
Socket screws #4 – 1½” To 6″ UNC, UNF, metric
Threaded rod ¼” – 2″ Up to 3 m UNC, metric

Non-standard diameters, lengths, threads and head styles are machined to drawing.

Monel K500 vs Monel 400 Fasteners

Property Monel 400 (F468 Grade 400) Monel K-500 (F468 Grade 500)
Strengthening Solid solution (cold work) Age hardening (Ni₃(Al,Ti) precipitates)
Full-size tensile 80 – 130 ksi 130 – 180 ksi
Yield, min 40 ksi 90 ksi
Hardness 75 HRB – 25 HRC 24 – 37 HRC
Magnetic Slightly magnetic at room temperature Non-magnetic down to about −100 °C
Typical use General seawater and HF service High-strength subsea, pump and valve bolting

Age hardening: K-500 fasteners are typically aged at about 595 °C (1,100 °F) for around 16 hours and slow-cooled, after machining or thread rolling. Welding or re-heating in service above the ageing temperature lowers the strength, so K-500 bolts should not be welded.

Physical Properties of Monel K-500

Property Value (approx.)
Density 8.44 g/cm³
Melting range 1,315 – 1,350 °C
Modulus of elasticity ≈ 179 GPa (26 × 10⁶ psi)
Thermal conductivity ≈ 17 W/m·K
Magnetic Non-magnetic down to about −100 °C

Corrosion Resistance & Limits

  • Seawater and brine: very low corrosion rates in flowing seawater; resistant to chloride stress-corrosion cracking.
  • Hydrofluoric acid and alkalis: good resistance, similar to Monel 400.
  • Stagnant seawater: can suffer pitting under deposits – design to avoid crevices and stagnant zones.
  • Hydrogen embrittlement: high-hardness K-500 can be sensitive to hydrogen under cathodic protection; limit hardness (often to about 35 HRC or below) for subsea bolting as per project specification.
  • Not for: oxidising acids (nitric), oxidising salts (ferric and cupric chlorides).

How to Order Monel K500 Fasteners

  1. Type and size: e.g. 7/8″-9 UNC stud bolt × 180 mm, or M20 × 80 hex bolt.
  2. Specification: ASTM F468 Grade 500 (bolts / studs) and ASTM F467 Grade 500 (nuts).
  3. Hardness limit: state any project maximum (for example for subsea cathodic protection).
  4. Coating: plain, or PTFE / Xylan coating if required.
  5. Documents: 3.1 certificate, hardness and proof-load results, third-party inspection if needed.

Other Monel grades: Monel 400 fasteners, Monel 405, Monel R-405 and Monel 401.

Applications of Monel K500 Fasteners

Industry Typical K-500 fastener uses
Offshore oil & gas Subsea bolting, valve and wellhead fasteners
Marine & naval Propeller, rudder and shaft fasteners, deck hardware
Pumps & valves Pump shafts, impeller nuts, valve stem bolting in seawater
Desalination & power Seawater pump and condenser fasteners
Chemical processing High-strength bolting in HF and caustic service

Why Buy Monel K500 Fasteners from ASC LLP?

  • Correct spec and marking: F468 / F467 Grade 500, age-hardened, with hardness and tensile results on the 3.1 certificate.
  • Full range: bolts, studs, nuts, socket screws, washers and threaded rod, imperial and metric.
  • Matching Monel products: K-500 pipes, K-500 plates, K-500 flanges.
  • Testing: PMI, hardness, tensile and proof-load; third-party inspection on request.
  • Export packing and regular shipments worldwide.

Send type, size, length, grade and quantity to sales@amardeepsteel.com or call 022-67439130.

Frequently Asked Questions – Monel K500 Fasteners

What is Monel K500?

Monel K-500 (UNS N05500, W.Nr. 2.4375) is a nickel-copper alloy with about 2.3–3.15% aluminium and 0.35–0.85% titanium. It is age-hardened to much higher strength than Monel 400 while keeping similar corrosion resistance in seawater.

Which ASTM standard covers Monel K500 bolts and nuts?

Monel K-500 bolts, screws and studs are covered by ASTM F468 Grade 500 (marking F 468W) and nuts by ASTM F467. ASTM B865 covers the K-500 bar and rod used to make them, not the fasteners themselves.

What is the strength of Monel K500 bolts?

Under ASTM F468, K-500 bolts from 1/4 to 7/8 inch must have 130–180 ksi full-size tensile strength, at least 90 ksi yield, 24–37 HRC hardness and at least 20% elongation.

Is Monel K500 stronger than Monel 400?

Yes. Age-hardened K-500 has roughly twice the tensile strength and more than twice the yield strength of Monel 400 fasteners (90 ksi vs 40 ksi minimum yield under F468).

Is Monel K500 magnetic?

No. Monel K-500 is non-magnetic down to about −100 °C, unlike Monel 400, which is slightly magnetic at room temperature.

Can Monel K500 fasteners be welded?

Welding is not recommended. Heat from welding over-ages or anneals the alloy and lowers the strength gained by age hardening.

Global Reach

ASC LLP supplies nickel-alloy fasteners, pipes, fittings and flanges to offshore, marine, chemical and power customers worldwide, with prompt delivery and full documentation. Buyers in the USA, Europe, the Middle East and Asia rely on our Monel K500 fasteners for certified material and traceability.

ASC LLP global export of Monel K500 fasteners

Countries We Export To

UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.

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