Copper Alloy Flanges: High-Quality Solutions by Amardeep Steel Centre LLP

Copper alloy flanges are essential components in a wide range of industrial applications. At Amardeep Steel Centre LLP, we specialize in manufacturing, supplying, and exporting top-quality copper alloy flanges, catering to the diverse needs of our clients across various industries. As leading Copper Alloy Flanges traders and exporters in India, we take pride in offering products that meet the highest standards of quality, durability, and performance.

What Are Copper Alloy Flanges?

Copper flanges are forged or cast rings of copper-based alloys that are used to connect pipes, valves, pumps, and other equipment in a piping system. They provide a secure and leak-proof connection, making them indispensable in fluid and gas transfer systems. Copper alloys, typically composed of copper combined with other metals like zinc, tin, nickel, or aluminum, enhance the mechanical and chemical properties of the base material, resulting in superior performance in demanding environments.

These flanges are available in various types, including slip-on flanges, weld neck flanges, socket weld flanges, blind flanges, and threaded flanges, each designed to meet specific application requirements. The versatility of copper alloy flanges makes them suitable for use in industries such as oil and gas, chemical processing, power generation, water treatment, and marine engineering.

Copper Alloy Flanges

Properties of Copper Alloy Flanges

The popularity of Copper Alloy Flanges stems from their remarkable properties, which make them ideal for use in challenging environments. Some of the key properties include:

  1. Corrosion Resistance: Copper alloys are naturally resistant to corrosion, making these flanges ideal for use in harsh environments where exposure to moisture, chemicals, or saltwater is common. This property extends the service life of the flanges, reducing the need for frequent replacements.
  2. High Thermal and Electrical Conductivity: Copper alloy flanges possess excellent thermal and electrical conductivity, making them suitable for applications that require efficient heat and energy transfer. This property is particularly valuable in industries like electronics, power generation, and heat exchangers.
  3. Mechanical Strength: The combination of copper with other metals enhances the mechanical strength of the alloy, providing flanges with superior tensile strength and durability. This ensures that the flanges can withstand high pressure and stress without deforming or failing.
  4. Malleability and Ductility: Copper alloys are known for their malleability and ductility, allowing the flanges to be easily formed into various shapes and sizes without compromising their structural integrity. This property is essential for creating custom flanges that meet specific client requirements.
  5. Anti-Microbial Properties: Copper alloys have inherent anti-microbial properties, making them suitable for use in applications where hygiene is a priority, such as in food processing and pharmaceutical industries.

Advantages of Copper Alloy Flanges

Choosing Copper Alloy Flanges for your piping systems comes with numerous advantages, which contribute to the efficiency, safety, and longevity of your operations. Some of the key advantages include:

  1. Longevity: The corrosion resistance and durability of copper alloy flanges ensure a long service life, reducing maintenance costs and downtime associated with flange failure.
  2. Versatility: Copper alloy flanges are suitable for a wide range of applications, thanks to their ability to withstand extreme temperatures, high pressures, and corrosive environments.
  3. Cost-Effectiveness: While the initial investment in copper alloy flanges may be higher than that of other materials, their long-term benefits, including reduced maintenance and replacement costs, make them a cost-effective choice in the long run.
  4. Environmental Sustainability: Copper is a recyclable material, and using copper alloy flanges supports sustainability efforts by reducing waste and conserving natural resources.
  5. Customizability: At Amardeep Steel Centre LLP, we offer customized copper alloy flanges tailored to your specific needs, ensuring that you get the perfect solution for your unique application.
Copper Flanges
Copper Flanges

Schedule and Size Chart

Nominal Pipe Size (NPS) Outside Diameter (OD) Flange Thickness Bolt Circle Diameter Number of Bolts Bolt Size Schedule
1/2″ 21.3 mm 12.7 mm 60.3 mm 4 1/2″ x 1-1/4″ 40
3/4″ 26.7 mm 14.3 mm 69.8 mm 4 1/2″ x 1-1/4″ 40
1″ 33.4 mm 15.9 mm 79.4 mm 4 1/2″ x 1-1/2″ 40
1-1/2″ 48.3 mm 17.5 mm 98.4 mm 4 1/2″ x 1-3/4″ 40
2″ 60.3 mm 19.1 mm 120.7 mm 4 5/8″ x 2″ 40
3″ 88.9 mm 20.6 mm 152.4 mm 4 5/8″ x 2″ 40
4″ 114.3 mm 22.2 mm 190.5 mm 8 5/8″ x 2-1/4″ 40
6″ 168.3 mm 23.8 mm 241.3 mm 8 3/4″ x 2-1/2″ 40

Mechanical Properties Chart

Property Typical Value Unit Standard
Tensile Strength 310 – 380 MPa ASTM B283
Yield Strength 100 – 150 MPa ASTM B283
Elongation 35% – 45% % (in 50 mm) ASTM B283
Hardness (Brinell) 55 – 80 HB ASTM B283
Impact Strength 40 – 55 J (Charpy V-notch) ASTM B283
Modulus of Elasticity 110 – 130 GPa ASTM B283

Specifications Chart

Specification Standard
Material Standard ASTM B283
Pressure Class ANSI 150 – 2500
Flange Type Slip-on, Weld Neck, Blind, Socket Weld, Threaded
Manufacturing Process Forged or Cast
Facing Type Raised Face, Flat Face, Ring Type Joint
Surface Finish 125-250 AARH
Dimension Standard ASME B16.5

Chemical Composition Chart

Element Typical Composition (%)
Copper (Cu) 60 – 85%
Zinc (Zn) 10 – 40%
Tin (Sn) 1 – 5%
Lead (Pb) <0.1%
Iron (Fe) <0.5%
Nickel (Ni) 1 – 5%
Aluminum (Al) <1%
Manganese (Mn) <1%
Phosphorus (P) <0.1%

Physical Properties Chart

Property Typical Value Unit
Density 8.5 – 8.9 g/cm³
Melting Point 950 – 1083 °C
Thermal Conductivity 120 – 150 W/m·K
Electrical Conductivity 40 – 60% IACS % IACS
Coefficient of Thermal Expansion 17 – 18 µm/m·°C

Application Chart

Industry Application
Oil and Gas Pipeline systems, Offshore platforms, Pressure vessels
Chemical Processing Acid and alkali handling, Heat exchangers, Reactors
Power Generation Boilers, Turbines, Cooling systems
Marine Engineering Shipbuilding, Seawater desalination, Subsea pipelines
Food and Beverage Sanitary piping systems, Food processing equipment
Water Treatment Potable water systems, Wastewater treatment
HVAC Refrigeration systems, Heating systems
Electronics Electrical connectors, Heat sinks, Circuit board supports

Why Choose Amardeep Steel Centre LLP as your supplier of Copper Alloy Flanges?

As one of the leading Copper Alloy Flanges suppliers in India, Amardeep Steel Centre LLP is committed to providing our clients with the highest quality products and services. Here’s why you should choose us for your copper alloy flange needs:

  1. Extensive Experience: With decades of experience in the industry, we have the expertise to manufacture and supply copper alloy flanges that meet international standards and exceed customer expectations.
  2. Quality Assurance: We adhere to strict quality control measures at every stage of the manufacturing process, ensuring that each flange we produce is of the highest quality and free from defects.
  3. Competitive Pricing: We offer our copper alloy flanges at competitive prices without compromising on quality, providing you with the best value for your investment.
  4. Global Reach: As experienced Copper Alloy Flanges traders and exporters in India, we have a global network that allows us to supply our products to clients around the world, ensuring timely delivery and excellent customer service.
  5. Customized Solutions: We understand that every project has unique requirements, which is why we offer customized flange solutions tailored to your specific needs. Whether you need a specific size, shape, or alloy composition, we can deliver a product that fits your exact specifications.
  6. Customer Support: Our dedicated customer support team is always available to assist you with any inquiries, from product selection to after-sales service. We are committed to ensuring your complete satisfaction with our products and services.

Copper alloy flanges are a versatile and reliable choice for a wide range of industrial applications. With their exceptional properties, including corrosion resistance, high thermal conductivity, and mechanical strength, they offer numerous advantages that contribute to the efficiency and longevity of your piping systems.

At Amardeep Steel Centre LLP, we are proud to be recognized as one of the leading Copper Alloy Flanges suppliers in India. Our commitment to quality, innovation, and customer satisfaction has made us a trusted partner for clients worldwide. Whether you are looking for standard or custom copper alloy flanges, we have the expertise and resources to meet your needs.

Global Reach

Amardeep Steel Centre boasts a robust global presence, committed to delivering unparalleled service and quality to clients around the world. Our dedication to prompt delivery and exceptional customer care sets us apart in the industry. Major corporations across the USA, Europe, Asia, and other regions place their trust in our high-quality Copper Alloy Flanges. This widespread trust underscores our reputation for reliability and excellence. By consistently meeting and exceeding the expectations of our international clientele, we continue to solidify our position as a leader in the global steel market.

Metal globe

Countries We Export To

UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.

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