Nickel Alloy Welded Pipes: Excellence in Performance and Reliability
At ASC LLP, we pride ourselves on being a leading nickel alloy welded pipe manufacturer, committed to delivering high-quality products that meet the stringent demands of various industries. Our expertise in producing welded nickel alloy pipes has made us a trusted name among nickel alloy welded pipe suppliers worldwide.
Understanding Nickel Alloy Welded Pipe
Nickel alloy welded pipe are renowned for their exceptional strength, corrosion resistance, and durability. These pipes are manufactured by welding nickel alloy materials, ensuring a seamless and robust structure. The primary advantage of nickel alloy is its ability to withstand extreme temperatures and harsh environments, making it an ideal choice for industries such as petrochemical, aerospace, marine, and power generation.
Key Benefits of Nickel Alloy Welded Pipes
The unique properties of nickel alloy make it an invaluable material for welded pipes. Some of the key benefits include:
- Corrosion Resistance: Nickel alloy welded pipes offer exceptional resistance to various forms of corrosion, including pitting and crevice corrosion. This makes them ideal for use in aggressive environments such as seawater and chemical processing plants.
- High Temperature Resistance: These pipes maintain their strength and stability at high temperatures, which is crucial for industries like aerospace and power generation where extreme heat is a factor.
- Strength and Durability: Nickel alloy provides excellent mechanical properties, ensuring that the welded pipes can withstand high pressure and mechanical stress without compromising their integrity.
- Versatility: The wide range of nickel alloy grades available allows for customization based on specific application requirements. This versatility ensures that nickel alloy welded pipes can be used across various industries.
Types of Nickel Alloy Welded Pipes
At ASC LLP, we offer a diverse range of nickel alloy welded pipes to cater to various industrial needs. Our product range includes:
Nickel Alloy ERW Pipes
Electric Resistance Welded (ERW) pipes are manufactured by rolling metal and then welding it longitudinally across its length. Nickel alloy ERW pipes are known for their high tensile strength and excellent resistance to corrosion. These pipes are widely used in the oil and gas industry, water pipelines, and structural applications due to their reliability and durability.
Nickel Alloy EFW Pipes
Electric Fusion Welded (EFW) pipes are created by melting the material using an electric arc. Nickel alloy EFW pipes are particularly suited for high-pressure applications. They offer superior strength and can withstand extreme temperatures, making them ideal for use in power plants and chemical processing industries.
Nickel Alloy SAW Pipes
Submerged Arc Welded (SAW) pipes involve a welding process where the arc is submerged under a layer of flux. This technique ensures a high-quality weld with deep penetration and minimal defects. Nickel alloy SAW pipes are preferred for their robustness and are commonly used in the construction of bridges, offshore platforms, and large-diameter pipelines.
Nickel Alloy Spiral Welded Pipes
Spiral welded pipes are manufactured by spirally welding the strip of metal. Nickel alloy spiral welded pipes are known for their flexibility in terms of diameter and thickness. They are often used in transportation of fluids and gases, as well as in piling and structural applications due to their strength and adaptability.
ERW (Electric Resistance Welded) Nickel Alloy Pipe
EFW (Electric Fusion Welded) Nickel Alloy Pipe
Spiral Weld Nickel Alloy Pipe
SAW (Submerged Arc Welded) Nickel Alloy Pipe
Advantages of Nickel Alloy Welded Pipes
- Exceptional Corrosion Resistance: Nickel alloy welded pipes offer superior resistance to various forms of corrosion, including pitting, crevice corrosion, and oxidation. This makes them ideal for use in harsh environments such as chemical processing plants, offshore platforms, and marine applications.
- High-Temperature Stability: These pipes maintain their mechanical properties and strength even at elevated temperatures, making them suitable for high-temperature applications in industries like aerospace, power generation, and petrochemical processing.
- Excellent Durability and Strength: Nickel alloy welded pipes are known for their robust mechanical properties, providing high tensile strength, durability, and the ability to withstand high pressure and mechanical stress. This ensures long-term reliability and performance in demanding applications.
- Versatile Applications: The adaptability of nickel alloy welded pipes allows them to be used across a wide range of industries and applications. Their availability in different grades and types (ERW, EFW, SAW, and spiral welded) ensures they can meet specific requirements for various industrial processes and environments.
Schedule Chart for Nickel Alloy Pipes
Schedule Number | Nominal Pipe Size (NPS) | Wall Thickness (mm) |
5S | 1/8″ – 12″ | 1.65 – 3.91 |
10S | 1/8″ – 12″ | 2.11 – 4.78 |
40S | 1/8″ – 24″ | 2.77 – 10.31 |
80S | 1/8″ – 24″ | 3.73 – 12.70 |
160 | 1/8″ – 24″ | 4.78 – 20.62 |
XXS | 1/8″ – 24″ | 5.54 – 21.95 |
Mechanical Properties Chart for Nickel Alloy Pipes
Property | Nickel Alloy ERW Pipe | Nickel Alloy EFW Pipe | Nickel Alloy SAW Pipe | Nickel Alloy Spiral Welded Pipe |
Tensile Strength (MPa) | 485 – 690 | 485 – 690 | 485 – 690 | 485 – 690 |
Yield Strength (MPa) | 170 – 310 | 170 – 310 | 170 – 310 | 170 – 310 |
Elongation (%) | 35 – 45 | 35 – 45 | 35 – 45 | 35 – 45 |
Hardness (HRB) | 70 – 95 | 70 – 95 | 70 – 95 | 70 – 95 |
Impact Toughness (J) | 100 – 180 | 100 – 180 | 100 – 180 | 100 – 180 |
Specifications Chart for Nickel Alloy Pipes
Specification | Nickel Alloy ERW Pipe | Nickel Alloy EFW Pipe | Nickel Alloy SAW Pipe | Nickel Alloy Spiral Welded Pipe |
Standard | ASTM B725, B730 | ASTM B751, B775 | ASTM B725, B730 | ASTM B725, B730 |
Dimensions | ASME B36.10, B36.19 | ASME B36.10, B36.19 | ASME B36.10, B36.19 | ASME B36.10, B36.19 |
Size Range | 1/8″ to 24″ | 1/8″ to 24″ | 1/8″ to 48″ | 1/8″ to 120″ |
Wall Thickness | Schedule 5S to XXS | Schedule 5S to XXS | Schedule 5S to XXS | Schedule 5S to XXS |
Length | Up to 12 meters | Up to 12 meters | Up to 12 meters | Up to 18 meters |
End Finish | Plain end, Beveled end | Plain end, Beveled end | Plain end, Beveled end | Plain end, Beveled end |
Chemical Composition Chart for Nickel Alloy Pipes
Element | Nickel Alloy ERW Pipe (%) | Nickel Alloy EFW Pipe (%) | Nickel Alloy SAW Pipe (%) | Nickel Alloy Spiral Welded Pipe (%) |
Nickel (Ni) | 63.0 – 70.0 | 63.0 – 70.0 | 63.0 – 70.0 | 63.0 – 70.0 |
Chromium (Cr) | 19.0 – 23.0 | 19.0 – 23.0 | 19.0 – 23.0 | 19.0 – 23.0 |
Molybdenum (Mo) | 8.0 – 10.0 | 8.0 – 10.0 | 8.0 – 10.0 | 8.0 – 10.0 |
Iron (Fe) | 5.0 max | 5.0 max | 5.0 max | 5.0 max |
Manganese (Mn) | 1.0 max | 1.0 max | 1.0 max | 1.0 max |
Silicon (Si) | 0.5 max | 0.5 max | 0.5 max | 0.5 max |
Carbon (C) | 0.05 max | 0.05 max | 0.05 max | 0.05 max |
Sulfur (S) | 0.03 max | 0.03 max | 0.03 max | 0.03 max |
Application Chart for Nickel Alloy Pipes
Application | Nickel Alloy ERW Pipe | Nickel Alloy EFW Pipe | Nickel Alloy SAW Pipe | Nickel Alloy Spiral Welded Pipe |
Oil & Gas | Transmission of oil and gas | High-pressure pipelines | Subsea pipelines | Offshore and onshore pipelines |
Chemical Processing | Transporting corrosive chemicals | Chemical plant piping | Chemical storage tanks | Chemical processing pipelines |
Power Generation | High-temperature steam pipelines | Boiler and heat exchanger tubing | Nuclear power plant components | Power plant cooling water systems |
Marine | Seawater piping systems | Shipbuilding | Offshore platforms | Coastal and harbor facilities |
Aerospace | Aircraft engine components | High-temperature exhaust systems | Aerospace structural components | Aerospace fuel and hydraulic systems |
Construction | Structural support in buildings | Heavy-duty structural applications | Bridge construction | Piling and foundation structures |
Food & Beverage | Sanitary piping systems | Food processing equipment | Beverage production lines | Dairy and brewery piping systems |
Why Choose ASC LLP?
As a leading nickel alloy welded pipes manufacturer, ASC LLP is dedicated to providing products that meet the highest standards of quality and performance. Here are some reasons why we are the preferred choice among nickel alloy welded pipes suppliers:
- State-of-the-Art Manufacturing Facilities: Our advanced manufacturing facilities are equipped with the latest technology and machinery, enabling us to produce high-quality nickel alloy welded pipes with precision and efficiency.
- Expertise and Experience: With decades of experience in the industry, our team of experts possesses deep knowledge and expertise in the production and application of nickel alloy welded pipes. We understand the unique requirements of different industries and provide solutions that meet their specific needs.
- Quality Assurance: We adhere to stringent quality control measures at every stage of the manufacturing process. Our pipes undergo rigorous testing to ensure they meet international standards and deliver exceptional performance.
- Customer-Centric Approach: At ASC LLP, we prioritize customer satisfaction. We work closely with our clients to understand their requirements and provide customized solutions that meet their exact specifications.
- Global Reach: Our extensive distribution network ensures that our nickel alloy welded pipes are readily available to customers worldwide. We have a strong presence in major markets, allowing us to serve clients across different regions efficiently.
Nickel alloy welded pipes from ASC LLP offer unparalleled performance and reliability for various industrial applications. As a leading nickel alloy welded pipes manufacturer and supplier, we are committed to delivering products that meet the highest standards of quality and exceed customer expectations. Whether you need nickel alloy ERW pipes, EFW pipes, SAW pipes, or spiral welded pipes, we have the expertise and resources to provide the perfect solution for your needs.
Global Reach
Amardeep Steel Centre boasts a robust global presence, committed to delivering unparalleled service and quality to clients around the world. Our dedication to prompt delivery and exceptional customer care sets us apart in the industry. Major corporations across the USA, Europe, Asia, and other regions place their trust in our high-quality nickel alloy welded pipes. This widespread trust underscores our reputation for reliability and excellence. By consistently meeting and exceeding the expectations of our international clientele, we continue to solidify our position as a leader in the global steel market.
Countries We Export To
UNITED STATES, EUROPE, UK, UAE, SAUDI ARABIA, OMAN, KUWAIT, JORDAN, QATAR, INDONESIA, MALAYSIA, BRAZIL, SPAIN, ITALY, FRANCE, GERMANY, BAHRAIN, SRI LANKA, AZERBAIJAN, AUSTRALIA, AUSTRIA, PHILIPPINES, TURKEY, RUSSIA, IRAN, IRAQ, CANADA, KOREA, JAPAN, YEMEN, FINLAND, ZIMBABWE, HUNGARY, PORTUGAL, VIETNAM, MOROCCO, THAILAND, SOUTH AFRICA, MEXICO, SINGAPORE, GREECE, KUWAIT, POLAND, NEW ZEALAND, SWEDEN, SWITZERLAND, BELGIUM, BHUTAN, BANGLADESH, TAIWAN, ROMANIA, CAMBODIA, KAZAKHSTAN, AFGHANISTAN.